1.Manufacturing Process
Medium Density Fiberboard Line:
cutting, cold, drill, set equipment, dust, sand mills, stickers, primer, the sand mill, face painting, installation, packaging and storage
Three Melamine Plate Line:
cutting, drill, edge, sand, installation, packaging and storage
2.Machining Process
1)Former section -- part molding. Its aim is processed into various sizes of plates, size and hole shape of wooden parts.
a)cut lamination
The cutting equipment is woodworking equipment imported, including computer cutting saws, electronic cutting saws and push table saw.Computer and electronic cutting saw the plate dimension and required processing of parts size, computer optimized arrangement, guarantees cutting reasonable processing precision and high - efficiency production.Push table saw mainly used in MDF parts processing to meet the requirements of the product diversity.
b)gang drill
The company has all the drill, including an automatic 6, 3 and single row. Various types of drill cooperation process will play equipment automation, efficient, precise machining advantages, and adapt to different specifications hole, flexible processing batch request.
c)edge sealing
The company has imported linear edge bonding machine and curved edge bonding machine,they are used to deal with Three melamine plate edge process. High heat Sol edge, after the manual trimming, guaranteeing parts cementing and stability and appearance beauty.
d)cold pressing
50 -75 tons hydraulic press machine is used for thickening flat plate cold formed.Thickening plate using hollow framework structure and rational allocation and evenly arrange, it is that the structure strength requirements and installation requirements and reduces the parts weight, cost savings.Cold pressure molding parts, structural stability and size standards, not deformation cracks. some bending molding parts, through the die, with a thin layer of cemented cold formed.
e)Set installation
For special shaped parts, with special lines, grooved parts and designs, need to set loading process through the wood processing, mainly use the gong, gas pin gun and Gum Processing complete, ensure that the product style requirements.
2)After Section -- part surface decoration, aimed at forming parts machined surface treatment, to meet the requirements of the design and use of the products.
a)Split dust
Its role to remove the wooden parts Surface Defect and parts surface to a smooth process of the formation requirements. Materials used mainly in the pig ashes of Putty and PE invigorate the earth, cementing primer.
b)sand mills
To facilitate the process after demand for parts after polishing smooth ash formation, major equipment of abrasive belt grinding machine with HAND SAND mills, sandpaper using No.120 to No.320.
c)stickers
Wood grain paper collage parts, including putting up by a special process design, line and texture.Ensure through patent manual stickers, deduction of solid wood simulation, and unique style and artistry. Manual process of the formation of imported furniture incomparable advantage.
d)priming lacquer
Effect of spraying primer is in parts of spraying layer filled paint, so that parts surface smooth, and cementing processing of parts, ensure that the part resistance requirements for preparing spray paint decoration, PU primer selection of high wear - resistance of the Department of Environmental protection.
e)sanding
Its aim is part of the primer spray Grind, selected No. 240 to No. 400 in abrasive paper made of fine grinding and prepare for spraying paint.
f)face painting
Be part of the final process of decoration. Requirements of spray - painting surface smooth and comfortable feel no particles and dust, pinhole fog halo defects. Bright surface reaches mirror effect ; matte surface dumb.The adoption of anti-yellowing of high hardness PU topcoat environmental protection, using imported high-pressure air gun-free painting, painted surface quality good, in line with the National Environmental Protection standard.
g)finishing polishing
High light products needed by water polishing process. Surface polishing components can achieve a surface so bright that it can serve as a Mirror Mirror effect.
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